Rolling filter conveyor

Rolling filter conveyor|Bunri is a specialized manufacturer of equipment that separates and discharges sludge and chips from grinding and cutting

Rolling filter conveyor MAL

Conveyor that supports both magnetic and non-magnetic materials with a combination of magnet and punching filter.
Optimum for those who process both magnetic and non-magnetic materials using a single machine tool.

Features

  • A single machine is suitable for chips of both magnetic materials and non-magnetic materials.
  • The magnet installed on the bottom of the conveyor captures magnetic chips.
  • The punching filter captures non-magnetic chips.
  • The punching filter is automatically cleaned by constantly rotating in contact with the scraping board, preventing it from becoming clogged.
  • No backwashing is required, so no mist is generated, which helps improve the environment in the factory.
  • The chip discharge port of the conveyor has a structure that drains liquid, which ensures that chips are drained before being discharged.
    This processing reduces the load to carry out coolant (means that coolant is discharged together with chips).
  • This product does not use any consumables such as cartridge filters or paper filters, so no industrial waste is generated.
Coolant Water soluble Oil-based
Category Magnetic material Non-magnetic material
Processing details Cutting
Work material Mixed chips (aluminum + FC or sintered metal)
Chip shape Granular Small curl-shaped (50 mm or less) Small curl-shaped (51 mm to 100 mm)
Grinding chip size
Machine tool Machining center Broaching machine NC lathes Automation machine Gear cutting machine Gun drill machine Cutting specialized machine

Mechanism

  1. The dirty liquid flows onto the conveyor.
  2. Magnetic chips are captured by the magnet installed on the bottom of the conveyor.
  3. The dirty liquid is filtered when it passes through the rotating punching filter.The resultant clean liquid flows from the inside of the punching filter to the tank.
  4. Chips captured in the punching filter are scraped off by the scraping board and settle on the bottom of the conveyor.
  5. Magnetic chips captured by the magnet on the bottom of the conveyor and chips that have settled on the bottom of the conveyor are conveyed by the scraper.
  6. Chips are temporarily stored in the conveyor outlet, drained, and then discharged.

Specifications

Dimensional drawing

Dimension table

Filtration accuracy

200μm 90% or more

* The filtration accuracy is based on the results of our experiments, and does not imply that this level of accuracy is guaranteed.

Sludge distribution status

Machine tool: Machining center
Coolant: Water soluble
Processing flow rate: 700 L/min
Chip material: Aluminum

Processing flow rate

Water soluble

  • MAL-1(MAL35HLA-235(12-1)) 100L/min
  • MAL-2(MAL55HLA-250(12-2)) 200L/min
  • MAL-3(MAL55HLA-310(13-3)) 300L/min

Product weight

  • MAL-1(MAL35HLA-235(12-1)) 150kg
  • MAL-2(MAL55HLA-250(12-2)) 180kg
  • MAL-3(MAL55HLA-310(13-3)) 200kg

* The product weight varies depending on the specifications, options, etc.

Paint color

Silver gray (Munsell No. N-8.0)

* For information about the specified color, please consult us.

Geared motor

100W

Option

  • Cyclone filter APOLLO
  • Chain bucket skimmer CBS
  • Relay terminal box
  • Control panel, Operation box

* Please contact us for details.

Model code

Product Photo (Example)

Option (CBS)

MAL and AL have the same appearance.

* The filtration accuracy is based on the results of our experiments, and does not imply that this level of accuracy is guaranteed.

* The specifications and dimensions are subject to change without notice.

* For the oil-based specifications, please consult us.

* For information about custom products other than standard products, please consult us.

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