Drastic cleaning reduction for grinding coolant system｜Bunri is a specialized manufacturer of equipment that separates and discharges sludge and chips from grinding and cutting
Drastic cleaning reduction for grinding coolant system ALG
Grinding system with a new cyclone filter mounted on the uniquely designed tank.
Optimum for grinding sludge processing of non-magnetic materials.
＜PATENTED＞
Features
- Suitable for sandy non-magnetic sludge.
- The entire amount of liquid is filtered using the cyclone filter.
- The primary tank generates a vortex as a result of the inflow of dirty liquid. With its centripetal force*, sludge and abrasive grains are collected in the center of the tank.
- The primary tank constantly generates a liquid flow as a result of centripetal force in order to prevent sludge from accumulating.As no shower pump is required, power consumption is reduced.
- By improving the primary tank structure, the rotating velocity of the vortex flow has tripled compared to before the improvement. Improved centripetal force* reduces sludge and abrasive deposits in the tank.
- This product does not use any consumables such as cartridge filters or paper filters, so no industrial waste is generated.* Refers to the force that acts toward the center of the circle.Vortex.
| Coolant | Water soluble |
|---|---|
| Category | Non-magnetic material |
| Processing details | Grinding |
| Work material | Aluminum Stainless Copper Titanium Mixed chips (aluminum + FC or sintered metal) |
| Chip shape | Sandy |
| Grinding chip size | Ultrafine particles (5 μm to 10 μm) Fine particles (10 μm to 100 μm) Coarse particles (0.1 mm to 0.5 mm) |
| Machine tool | Grinding machine |
Mechanism
- The dirty liquid flows into the primary tank to generate a vortex. With its centripetal force, sludge and abrasive grains accumulate in the center of the tank.
- The supply pump in the center of the tank pumps the accumulated sludge and abrasive grains.
- The dirty liquid is filtered by the cyclone filter.
- Sludge is discharged from the drain section of the cyclone filter through the scraper conveyor.
- After the clean liquid flows into the secondary tank, it is supplied to the machine by the pump.
Specifications
Dimensional drawing
Dimension table
Filtration accuracy
10 μm 90% or more
* The filtration accuracy is based on the results of our experiments, and does not imply that this level of accuracy is guaranteed.
Sludge distribution status
Machine tool: Grinding machine
Coolant: Water soluble
Processing flow rate: 100 L/min
Chip material: Steel
* This is the numeric value based on the Cyclone filter APOLLO-S (APS).
Filtration accuracy
Water soluble
- 60 L/min 120 L/min 200 L/min
Product weight
Without oil cooler
- 60L/min 305kg
- 120L/min 355kg
- 200L/min 490kg
With oil cooler
- 60L/min 455kg
- 120L/min 505kg
- 200L/min 740kg
* The product weight varies depending on the specifications, options, etc.
Paint color
Silver gray (Munsell No. N-8.0)
* For information about the specified color, please consult us.
Geared motor
Scraper conveyor 15W
Option
- Chain bucket skimmer CBS
- Relay terminal box
- Control panel, Operation box
* Please contact us for details.
Model code
* The filtration accuracy is based on the results of our experiments, and does not imply that this level of accuracy is guaranteed.
* The specifications and dimensions are subject to change without notice.
* For the oil-based specifications, please consult us.
* For information about custom products other than standard products, please consult us.
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